Diamond Saw Blade Types – How Do I Choose?

Diamond saw blades are an essential tool in cutting, grinding, and shaping a wide range of materials, including concrete, stone, tile, metal, and others. The cutting efficiency and durability of a diamond saw blade depend on several factors, such as the type of blade, size, quality of diamonds, and bonding material.

In this article, we will discuss the different types of diamond saw blades and how to choose the right one for your cutting needs.

Sintered Diamond Blade 

Sintered diamond blades are made by bonding diamond particles to a steel or aluminum core using a high-temperature and high-pressure process. The diamonds are evenly distributed across the blade, providing a consistent cutting performance. Sintered blades are ideal for cutting hard and dense materials, such as concrete, brick, and stone. They are also versatile and can be used for both dry and wet cutting.

Electroplated Diamond Blade

Electroplated diamond blades are made by electrodepositing a thin layer of diamonds onto a metal blade. The diamonds are only present on the rim of the blade, which means that the cutting efficiency decreases as the blade wears out. Electroplated blades are best suited for cutting soft materials, such as tile, glass, and ceramics, as they can easily break if used on hard materials.

Laser Welded Diamond Blade

Laser welded diamond blades are made by welding diamond segments to a metal core using a laser beam. The segments are evenly spaced, providing a consistent cutting performance. These blades are ideal for cutting medium to hard materials, such as concrete, asphalt, and stone. They are also suitable for both dry and wet cutting.

Brazed Diamond Blade

Brazed diamond blades are made by brazing diamond particles to a metal core using high heat and pressure. The diamonds are evenly distributed across the blade, providing a consistent cutting performance. Brazed blades are ideal for cutting hard materials, such as concrete, brick, and stone. They are also versatile and can be used for both dry and wet cutting.

 

When choosing a diamond saw blade, it is important to consider the type of material you will be cutting, the thickness of the material, and the speed at which you will be cutting. For example, if you will be cutting soft materials, such as tile, an electroplated blade may be your best choice. On the other hand, if you will be cutting hard and dense materials, such as concrete or stone, a sintered or laser-welded blade may be your best choice.

Conclusion

There are several types of diamond saw blades available, each with its own strengths and weaknesses. When choosing a blade, it is important to consider the type of material you will be cutting, the thickness of the material, and the speed at which you will be cutting. A well-chosen diamond saw blade will provide a clean and efficient cut, saving time and money in the long run.

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